How does a vial filling machine work?

A liquid vial filling machine is filling equipment widely used in food, chemical, and pharmaceutical industries. It enables the automatic filling of liquids, increasing production efficiency, reducing manual operation, and ensuring product quality. Today, we will delve into filling equipment, exploring its working principle, features, and applications. 

Basic Structure of Liquid Vial Filling Machine

The liquid quantitative filling machine mainly consists of filling heads, pumps, quantitative devices, transmission devices, pipelines, valves, etc. The filling head is the main part of the liquid filling machine that fills containers with the right amount. The pump powers the liquid, while the quantitative device regulates the liquid flow based on the desired amount. The transmission device transmits power to various components, while pipelines and valves transport and circulate liquids.

Working Principle of Liquid Small Bottle Filling Machine

The working principle of the vial liquid filling machine: the pump provides power, sucks the liquid from the liquid storage tank into the pump, and then transports it to the filling head through pipelines. At the filling head, the liquid flows out from the pipeline under gravity and fills into the container. The quantitative device regulates the liquid flow to maintain equal filling volume in each container.

Specifically, the working process of the liquid small bottle filling machine is as follows:

1. Start the equipment. The pump starts working, sucking the liquid from the liquid storage tank into the pump.

2. The filling system regulates the liquid flow to fill the container with the set quantity accurately.

3. The transmission device transmits power to the pipelines and valves at the filling head, allowing the liquid to flow out from the pipeline and fill into the container.

4. When each container fills up, the equipment automatically stops working. At this time, the transmission device sends a signal indicating that the filling task is completed.

5. Operators can manually close the equipment and check if the amount of liquid in each container meets the requirements. If necessary, We can adjust the set value of the quantitative device to change the amount of liquid filled.

Advantages of Small Bottle Liquid Filling Machine

Compared with traditional liquid filling machines, small bottle liquid filling machines have the following advantages:

1. Strong portability, compact, and easy to transport and store.

2. Simple operation, no need for professional skills, easy to operate.

3. High accuracy, able to control the filling amount accurately, avoiding excessive waste.

4. High efficiency, fill with high speed, improving production efficiency.

5. With simple maintenance, The machine can easily clean and replace parts.

Application Scenarios of Small Bottle Liquid Filling Machine

The small bottle liquid filling machine is an efficient equipment that can be applied in various industries, including pharmaceuticals, food, beverages, and daily chemicals. This equipment’s most typical application scenarios are in small to medium-scale production environments, suitable for filling bottled drinks, cosmetics, and pharmaceuticals.

1. Cosmetics Industry: Small bottle filling machines are suitable for filling small bottles of emulsions, essences, perfumes, and other cosmetic products.

2. Pharmaceutical Industry: Small bottle filling machines are suitable for filling small bottles of oral liquids, injections, capsules, and other pharmaceutical products.

3. Food Industry: Small bottle filling machines are suitable for filling small bottles of seasonings, beverages, and other food products.

4. Chemical Industry: Small bottle filling machines are suitable for filling small bottles of solvents, lubricants, pigments, and other chemical products.

The small bottle filling machine is an efficient, accurate, and stable filling equipment, widely used in the filling of small bottles in industries such as cosmetics, pharmaceuticals, food, and chemicals. With the continuous advancement of production automation, small bottle filling machines will become increasingly popular in the future market.